cGMP is the aspect of QA that ensures the consistent production and control of products to meet pre-determined quality standards. The primary aim of cGMP is to reduce two inherent risks involved in pharmaceutical production – mix-ups and cross-contamination. Mix-up refers to the confusion caused by the interchange of materials, whereas cross-contamination is the unexpected contamination of one batch of product by another product.
cGMP guidelines are prescribed by every country’s drug
regulatory authority and according to WHO, cGMP requires that:
(a) All manufacturing processes are clearly defined,
systematically reviewed in the light of experience, and shown to be capable of
consistently manufacturing pharmaceutical products of the required quality that
comply with their specifications.
(b) Qualification and validation are performed.
(c) All necessary resources are provided, including:
• Appropriately
qualified and trained personnel;
• Adequate
premises and space;
• Suitable
equipment and services;
• Appropriate
materials, containers, and labels;
• Approved
procedures and instructions;
• Suitable
storage and transport;
• Adequate
personnel, laboratories, and equipment for in-process controls;
(d) Instructions and procedures are written in clear and
unambiguous language, specifically applicable to the facilities provided.
(e) Operators are trained to carry out procedures correctly.
(f) Records are made (manually and/or by recording
instruments) during manufacture to show that all the steps required by the
defined procedures and instructions have in fact been taken and that the
quantity and quality of the product are as expected; any significant deviations
are fully recorded and investigated.
(g) Records covering manufacture and distribution, which
enable the complete history of a batch to be traced, are retained in a
comprehensible and accessible form.
(h) The proper storage and distribution of the products minimizes any risk to their quality.
(i) A system is available to recall any batch of product
from sale or supply.
(j) Complaints about marketed products are examined; the
causes of quality defects are investigated, and appropriate measures are taken
for the defective products to prevent recurrence.